Umurongo wo gukuramo amashanyarazi
Umurongo wo gukuramo imiyoboro ya plastiki ni iki?
Umuyoboro wa Plastike wo gukuramo ni inzira nini yo gukora cyane aho plastiki mbisi ishonga igahinduka umuyoboro uhoraho.
Isosiyete ya LianShun yateguwe kandi itezwa imbere mu gukora imashini ikuramo imiyoboro ya PE, imashini ikuramo imiyoboro ya PVC, imashini ikuramo imiyoboro ya PPR, n'ibindi, imashini ikuramo imiyoboro ya pulasitike ni umusaruro mwinshi, gukoresha ingufu nke, gushonga kwa homogeneite, hamwe no kumara igihe kirekire ikora neza, igishushanyo mbonera ni uburyo bwo gukoresha ibicuruzwa biva mu mahanga, bikanatanga uburyo bwo kuzigama ibicuruzwa, no gukoresha ibicuruzwa biva mu mahanga. ibintu bitanga igisubizo cyuzuye.
Iyi nzira itangirana no kugaburira ibikoresho bya pulasitike (pellet, granules, flake cyangwa ifu) biva muri hopper bikagera kuri barri ya extruder. Ibikoresho bigenda bishonga buhoro buhoro nimbaraga za mashini zitangwa no guhinduranya imigozi hamwe nubushyuhe butondekanye kuri barriel. Polimeri yashongeshejwe noneho ihatirwa gupfa, ikora polymer muburyo bukomeye mugihe cyo gukonja.
Imashini yo gukuramo imiyoboro itanga umusaruro
1. Kuma bivanze
Uruvange rwamazi avanze nugushaka ibikoresho bizwi bizwi hamwe nibikoresho byingenzi byamabara hanyuma ukavanga, kuvanga, kuvanga, kuvanga.
2. Gukuramo plastike
Ibikoresho fatizo byizerwa kuva kuri hopper kugeza kumashini yo gukuramo, gutwarwa, kugabanuka, gushonga, guhuza abantu, buhoro buhoro biva mubice bikomeye bigahinduka elastike, hanyuma buhoro buhoro bihinduka amazi ya viscous (viscosity) Kandi bikomeza gukanda.
3. Imiterere
Ku bushyuhe bukwiye, ibikoresho byakuwe muri extruder bishingiye ku isahani yo kuyungurura ukoresheje icyerekezo cyo kuzenguruka mu buryo bugororotse mu ifu. Nyuma yo gutandukana kuzenguruka, guhuzagurika ni igituba cyambaye ubusa mugice cyo gukora hanyuma amaherezo ukande umunwa.
4. Gukonjesha
Uhereye kubibumbano byashyizwemo ubushyuhe bushyushye muburyo butameze neza, ukurikije ubwoko hamwe na firigo ya vacuum yashizwemo agasanduku ka vacuum, izahita ikonjesha buhoro buhoro umuyoboro uri imbere mu muyoboro, hanyuma hakonje muri rusange.
5. Gukata
Munsi yo kubara metero yiziga, uburebure bwagenwe bwo gutema umuyoboro burangiye ukurikije imashini ikata.
6. Gupakira
Umuyoboro wa plastiki wo gukuramo umurongo
Ubwoko bwimashini ikuramo imiyoboro
Imashini yo gukuramo imiyoboro ya HDPE
Imiyoboro ya HDPE ikoreshwa cyane cyane muri sisitemu yo gutanga amazi ya komini, kubaka amazi yo mu ngo hamwe na sisitemu yo gutanga amazi yashyinguwe hamwe n’abaturage.
Nka kimwe mu bikoresho bikoresha imashini zikoresha amashanyarazi ya pulasitike, imashini ikora imiyoboro ya LIANSHUN HDPE irahuza kandi irashobora gukora imiyoboro yubunini butandukanye, diameter, nubunini bwurukuta kugirango byuzuze ibisabwa byumushinga. Uretse ibyo, uyu murongo wa HDPE wo kuvoma urashobora guhindurwa ukoresheje isura nziza, urwego rwo hejuru rwikora, umusaruro wizewe kandi uhamye.
Uruganda rwacu rwa hdpe rugura ibiciro nibiciro nabyo birarushanwa cyane.
Imashini yo gukuramo imiyoboro ya PVC
Imiyoboro ya PVC itanga umurongo udasanzwe hamwe nigishushanyo mbonera kugirango ibintu bibe byoroshye hamwe na plastiki imwe, umuvuduko mwinshi, gukora neza, no gukora byoroshye.
Dufite urwego rutandukanye rwa twin-screw extruders nubunini hamwe nubushobozi. Igishushanyo mbonera cya twin-screw gishobora gutegurwa hashingiwe ku bikoresho fatizo abakiriya bazakoresha mu gukora imiyoboro ya PVC. Twin-screw extruder itanga imvange imwe hamwe na plastike nziza kandi neza.
Imashini ikora imiyoboro ya PVC yakozwe na LIANSHUN, ifite ibishushanyo bitandukanye byo gukora imiyoboro kuva kuri diameter 16 mm kugeza 800 mm.
PPR (FR-PPR) Imashini yo gukuramo imiyoboro
Umuyoboro wa PPR ni ubwoko bw'umuyoboro ukomoka muri PPR (polypropilene random copolymer (PPR cyangwa PP-R), kopolymer idasanzwe hamwe na polyethylene ikoreshwa mubikorwa bya pulasitiki.
Imiyoboro ya PPR ikoreshwa muguhana amazi ashyushye kandi akonje mumazu. Rero, gukoresha imiyoboro ya PPR mu nyubako birashobora kuzigama amafaranga yo kubika imiyoboro.
Uyu murongo wa PPR ukoresha tekinoroji yuburayi yateye imbere hamwe nimiterere yihariye, iboneza riyobora, gukoresha automatique, hamwe nibikorwa byoroshye. Imiyoboro ya PPR ikuramo imashini ikora neza cyane hamwe nibisohoka binini, plastike nziza, ituze ryiza, hamwe nubwizerwe buhebuje, Bikwiranye na PP-R PO, PE-RT, PB, MPP, nibindi
PE PP (PVC) Imashini ikuramo imiyoboro
Umurongo wo kuvoma imiyoboro ikoreshwa mu gukora imiyoboro ya pulasitike ya pulasitike, ikoreshwa cyane cyane mu miyoboro y’amazi yo mu mijyi, sisitemu y’imyanda, imishinga y’imihanda, imishinga yo kuhira imyaka yo guhinga amazi, kandi irashobora no gukoreshwa mu mishinga yo gutwara amazi y’amabuye y’imiti, hamwe n’ibisabwa byinshi. Imiyoboro isukuye irashobora gushushanywa ukurikije imiterere yihariye yibikoresho byabakoresha, nka PE PP cyangwa PVC.
Ubwoko bwa HDPE / PP / PVC butambitse Ubwoko bubiri Urukuta rushyizwemo umurongo wo gukuramo imiyoboro, Gukoresha bidasanzwe Urukuta rumwe rukorwa na LIANSHUN rufite igenzura ryikora, rukora neza, rufite ubushobozi buhanitse nibindi.
Indi mashini yo gukuramo imiyoboro
Usibye imashini itwara imiyoboro ya HDPE, imashini ya PVC, imashini ya PPR, imashini ya PPP, tunakora indi mashini ya pipe, nka Steel wire skeleton yashizwemo imashini ya pulasitike ikomatanya, imashini ya HDPE hollow rukuta imashini, PE carbone spiral ishimangira umurongo wo kuvoma imiyoboro n'ibindi ....
Amashanyarazi ya plastike
Extruder ni iki?
Plastike Extruder isobanura ibikoresho biva muri hopper kugeza kuri screw, bitwarwa, bigashonga buhoro buhoro nimbaraga za mashini zakozwe no guhinduranya imigozi, buhoro buhoro biva mubice bikomeye bihinduka plastike ndende, hanyuma buhoro buhoro bihinduka amazi ya viscous (viscosity) hanyuma bikomeza gukanda.
Ubwoko bwa Machine Extruder Imashini
Umuyoboro umwe
Inzira nziza ya barrière irakoreshwa muburyo butandukanye bwibikoresho fatizo. Sisitemu yo kugenzura neza ubushyuhe itanga umusaruro uhoraho kandi uhamye munsi yumuvuduko utandukanye. Igikoresho cyabugenewe cyagenewe kugaburira ingunguru ihuza imiterere ya screw kandi itanga umusaruro uhamye kandi wizewe. Imbaraga zikomeye kandi ziramba zitwara ibinyabiziga byemeza ubwuzuzanye buhamye hamwe nubwiza bwikirenga. Imashini ikora cyane ya co extruder irashobora kugenzurwa yigenga cyangwa disiki ya tandem igenzurwa na extruder nkuru.
Umuyoboro: ibisohoka byinshi, gushushanya-kwambara, ndetse & gushonga neza, uburyo bworoshye bwo gushonga, ubushyuhe buke bwo gushonga
Barrale: ibyuma byujuje ubuziranenge
Moteri: moteri ikora neza kandi ikiza ingufu (moteri ya AC / DC)
Gearbox yizewe: ubuzima bwa serivisi ndende, igiciro gito cyo kubungabunga
Ibikoresho byiza byamashanyarazi: ikirango kizwi kwisi, gihamye kandi cyizewe
Sisitemu yo kugenzura Gravim etric: kugenzura neza uburemere kuri metero, kuzigama ibikoresho bibisi
Sisitemu yo kugenzura: kugenzura ibinyabiziga kumurongo wose, igihe-nyacyo cyo kwinjiza amakuru
Conical Twin Screw Extruder
Inzira ndende hamwe nuburyo bushya bubiri bwa conical structure hamwe nibihinduka bihindura umusaruro hejuru ya 30%. Ikwirakwizwa ryogukwirakwiza ibyuma bisobekeranye hamwe nibisumizi byikirango bizwi bituma iteraniro ryoroshye kandi / cyangwa gusenya. Ubuso bukomeye bwibikoresho bya gearbox byemeza ubushobozi bwo gupakira hamwe nigihe kirekire cyo gukora. Extruder na federasiyo itwarwa na moteri ya DC. Gukoresha imashini yihuta ya DC igera kuri syncronisation ya extruder, federasiyo na mashini ikurura, bigatuma imikorere irushaho kuba nziza. Imetero y'Ubuyapani RKC ituma ubushyuhe bugenzura neza. Ibikoresho nyamukuru byamashanyarazi biva mubitanga hanze cyangwa imishinga ihuriweho murugo. Umuvuduko ushonga hamwe nubushyuhe bwubushyuhe butuma igenzura rigaragara ryashonga kandi byoroshye gukora.
Twin Screw Extruder ikoreshwa cyane mugutunganya imiyoboro yoroshye / ikomeye ya PVC, imyirondoro ya PVC, insinga za PVC, amacupa ya PVC ibonerana kimwe nibindi bicuruzwa bya polyolefin, cyane cyane gutunganya ibikoresho bya plastiki / ifu.
Iringaniza Twin Screw Extruder Imashini
Igishushanyo mbonera cyoguhumeka kuringaniza-guhinduranya impanga zifite ibyiza byo kwambara gake, gukoresha ingufu nke, gukora neza, hamwe no gukuramo umutekano umwe. Ikirangantego cyumwuga wa gearbox kuburinganire bwimpanga, ihamye, iramba kandi igiciro gito cyo kubungabunga.
Sisitemu yo kugenzura Siemens yemeza kugenzura byikora kumurongo wose.
Ibikoresho byamashanyarazi byujuje ubuziranenge byemeza neza kugenzura neza nubuzima bwa serivisi.
Sisitemu nziza yo kugenzura ubushyuhe yemeza neza ubushyuhe bwo kugenzura ubushyuhe bwa buri karere gashyuha ka extruder, bityo bigatuma ibicuruzwa byiza byiyongera.
Sisitemu nziza ya vacuum itanga uburyo bwo kuvoma no gutesha agaciro mugihe cyo gukuramo.
Sisitemu nziza-ikonjesha amazi, ikonjesha ikirere kuri barrale itanga ubuziranenge bwibicuruzwa.
Imiyoboro: ibisohoka byinshi, igishushanyo-cyambara
Barrale: ibyuma byujuje ubuziranenge, kuvura azote wambaye kwihanganira
Moteri: moteri ikora neza kandi ikiza ingufu (moteri ya AC / DC)
Gearbox yizewe: ubuzima bwa serivisi ndende, bwizewe kandi burambye
Ibikoresho byiza byamashanyarazi: ikirango kizwi kwisi, gihamye kandi cyizewe
Ibikoresho byoroheje birimo blender & twin screw kugaburira byemeza ibikoresho bibisi bikomeza kugaburirwa.
Sisitemu yo kugenzura: kugenzura ibinyabiziga kumurongo wose, igihe-nyacyo cyo kwinjiza amakuru
Imashini yo gukuramo imiyoboro ya PE
NikiPEImashini yo gukuramo imiyoboro?
Imashini itanga imashini itanga imiyoboro ya HDPE ikoresha ikoranabuhanga rigezweho mu Burayi, ni ubushakashatsi bushya bwagezweho ku murongo wo kubyaza ingufu ingufu, bikwiranye no kwihuta mu buryo bwihuse bwa HDPE, PP, na polyolefin. Ugereranije n'umurongo rusange usanzwe, HDPE imiyoboro ya extruder imashini ikoresha imbaraga zo kuzigama igera kuri 35%, kandi ibicuruzwa byiyongera inshuro zirenga 1, bityo ntibizigama gusa ikiguzi cyabakozi nimbaraga ahubwo binatezimbere imikorere.
Nka kimwe mu biza ku isonga mu gukora ibicuruzwa biva mu mahanga bya HDPE, imashini yacu ikora imiyoboro ya HDPE irahuza kandi irashobora gukora imiyoboro yubunini butandukanye, diameter, nubunini bwurukuta kugirango byuzuze ibisabwa byumushinga. Byongeye kandi, imashini ikora imiyoboro ya HDPE ifite isura nziza, impamyabumenyi ihanitse, umusaruro wizewe kandi uhamye.
Umurongo wo gukuramo imiyoboro ya HDPE urashobora gutegurwa kubintu byihariye byerekana imiyoboro?
Nibyo, nkumwuga wa HDPE wumwuga utanga imashini itanga imashini, turatanga amahitamo yo guhuza umurongo wo gusohora kugirango utange imiyoboro yubunini bwihariye, uburebure bwurukuta, hamwe ninyongeramusaruro zitandukanye kubintu byongerewe imbaraga.
Niki gikubiye mumurongo wa plastike ya HDPE?
· SJ ikurikirana imwe ya screw extruder
·SJ25 / 25 co-extruder
·Extruder apfa
·Ikigega cya Calibibasi ya 6 / 9m
·6 / 9m gutera ikigega gikonjesha
·Imashini ikurura
·Imashini yo gutema
·Umubitsi.
Nigute inzira yo gukuramo imiyoboro ya HDPE?
PE granules → Imashini igaburira Vacuum → Hopper yumye → Extruder screw imwe → Ibara co extruder → Mold na kalibator
Temba Imbonerahamwe of PE gukuramo umurongo:
| No | Izina | Ibisobanuro |
| 1 | Extruder | Imashini imwe cyangwa nyinshi zirashobora gukoreshwa mugukora imiyoboro imwe cyangwa ibice byinshi bifatanyirijwe hamwe kugirango byongere umusaruro kandi bitange imiyoboro ifite diameter zitandukanye. |
| 2 | Ibishushanyo / Gupfa | Gukuramo ibice bimwe bipfa cyangwa ibyiciro byinshi biva mu mahanga birashobora gutoranywa kugirango bitange imiyoboro imwe cyangwa imirongo myinshi. |
| 3 | Ikigega cya Calibration | Hano hari icyumba kimwe cyangwa ibyumba bibiri byubatswe. Ukurikije ibisohoka hanze na diameter ya pipe, agasanduku ka vacuum kazagira uburebure butandukanye. |
| 4 | Shira ikigega | Ibigega byinshi byo gukonjesha spray birashobora gukoreshwa kugirango bigerweho neza. |
| 5 | Imashini ikurura | Ukurikije ibipimo bitandukanye by'imiyoboro, hariho inzara ebyiri, inzara eshatu, izuru enye, izuru esheshatu, umunani-umunani, icumi-zo guhitamo, umuvuduko wo gukwega uzakorwa ukurikije umusaruro wa extruder na diameter ya pipe ishobora guhinduka. Hano hari moteri ya servo ya moteri ikurura abakiriya guhitamo. |
| 6 | Imashini ikata | Gukata neza |
| 7 | Umubitsi | Byakoreshejwe mu gukusanya imiyoboro |
| 8 | Coiler | Coiler ikoreshwa kuri diameter ya pipe iri munsi ya 110mm. |
| Icyitonderwa: Imashini zirashobora gutegurwa ukurikije ibyo abakiriya bakeneye. Isosiyete yacu ikora iboneza ryimashini ikwiranye nibisabwa nabakiriya. | ||
